Wire rope with swage fitting / terminal

At Carl Stahl Technocables we offer a wide range of customised micro wire ropes with swaged fittings / terminals. Our wire rope swage fittings allow you to realise your concepts in a flexible and reliable way. In addition to the wide range of terminals available from stock, we also manufacture customised special fittings / terminals. We use only the highest quality materials and state of the art manufacturing processes. This ensures that your micro wire ropes with swaged fittings / terminals will meet all your requirements.
Swage terminals are particularly useful for smaller quantities. The number of assembled ropes can be customised. This type of production also makes it possible to implement customised concept solutions. Rope assembly takes place at our site in Suessen and is designed for maximum precision. We also manufacture customised ropes at our site. Our wire ropes with swaged fittings provide you with a product that meets the highest demands and will perform for a long time.

Contact us with your individual request.

Make an inquiry >

Wire rope with swaged fitting / terminal overview

Click on the desired wire rope swage fitting / terminal for detailed information.
Further product-related wire rope assemblies can be found under suspension ropes, swaged ends for bowden cable or e-rope current-conducting wire ropes cable swaging.

Our selection of die-cast terminals

Wire rope with cylindrical stop sleeve swage fittings (A-Type Terminal)

Our cylindrical stop sleeves are made of brass, galvanized steel and stainless steel.

Die-cast cylindrical stop sleeve
for cable ø A ø ± 0,3 B± 1,0 mm Material Item No. old Item No. new
0,27 – 0,45 2,5 4 Brass AM250405 NI000001
0,54 – 0,63 2,5 4 Brass AM250407 NI000002
0,72 – 0,81 3 4,5 Brass AM300409 NI000003
0,90 – 1,00 3,5 5 Brass AM350511 NI000004
1,20 – 1,50 4,2 7 Brass AM420716 NI000007
1,75 – 1,80 5,2 7 Brass AM520720 NI000008
1,5 4 6 Galvanized steel AZ400617 NI000021
1,5 4 6 Stainless steel AS400617 NI000012
2 4 8 Galvanized steel AZ400822 NI000022
2 4 8 Stainless steel AS400822 NI000013
2,5 5 12 Galvanized steel AZ501227 NI000023
2,5 5 12 Stainless steel AS501227 NI000014
3 6 14 Galvanized steel AZ601433 NI000024
3 6 14 Stainless steel AS601433 NI000015
4 8 18 Galvanized steel AZ801843 NI000025
4 8 18 Stainless steel AS801843 NI000016
5 10 23 Galvanized steel AZ102354 NI000017
5 10 23 Stainless steel AS102354 NI000009
6 12 27 Galvanized steel AZ122764 NI000018
6 12 27 Stainless steel AS122764 NI000010
8 16 36 Galvanized steel AZ163685 NI000019
8 16 36 Stainless steel AS163685 NI000011

All measurements “after swaging”.
Please be aware that the minimum breaking load of the wire rope will be reduced once the end terminals have been swaged onto the rope.
Delivery of individual items is not possible.

Wire rope with shank end stop swage fittings (B-Type Terminal)

We offer B-Type Terminal shank end tops made of brass, galvanized steel and stainless steel.

swaged shank end stop rope
for cable ø mm A ø ± 0,3 B± 1,0 mm C ø ± 0,3 D± 1,0 mm Material Item No. old Item No. new
0,27 – 0,36 2,5 4,0 3,5 5,0 Brass BMB02535 NI000026
0,45 – 0,63 2,5 4,0 3,5 5,0 Brass BMB12535 NI000032
0,72 – 0,81 3,0 4,5 5,0 5,5 Brass BMB03050 NI000028
0,90 – 1,00 3,5 5,0 6,0 6,5 Brass BMB03560 NI000029
1,20 – 1,50 4,2 7,0 7,0 8,5 Brass BMB04270 NI000030
1,75 – 1,80 5,2 7,0 8,0 8,5 Brass BMB05280 NI000031
1,50 4,0 6,0 8,0 7,5 Galvanized steel BZB04080 NI000044
1,50 4,0 6,0 8,0 7,5 Stainless steel BSB04080 NI000036
2,00 4,0 8,0 8,0 10,0 Galvanized steel BZB24080 NI000052
2,00 4,0 8,0 8,0 10,0 Stainless steel BSB24080 NI000043
2,50 5,0 12,0 10,0 14,5 Galvanized steel BZB05010 NI000045
2,50 5,0 12,0 10,0 14,5 Stainless steel BSB05010 NI000037
3,00 6,0 14,0 12,0 17,0 Galvanized steel BZB06012 NI000046
3,00 6,0 14,0 12,0 17,0 Stainless steel BSB06012 NI000038
4,00 8,0 18,0 14,0 20,0 Galvanized steel BZB08014 NI000047
4,00 8,0 18,0 14,0 20,0 Stainless steel BSB08014 NI000039
5,00 10,0 23,0 16,0 28,0 Galvanized steel BZB10016 NI000048
5,00 10,0 23,0 16,0 28,0 Stainless steel BSB10016 NI000040
6,00 12,0 27,0 18,0 33,0 Galvanized steel BZB12018 NI000049
6,00 12,0 27,0 18,0 33,0 Stainless steel BSB12018 NI000041
8,00 16,0 36,0 24,0 44,0 Galvanized steel BZB16024 NI000051
8,00 16,0 36,0 24,0 44,0 Stainless steel BSB16024 NI000042

All measurements “after swaging”.
Please be aware that the minimum breaking load of the wire rope will be reduced once the end terminals have been swaged onto the rope.
Delivery of individual items is not possible.

Wire rope with ball swage fittings (C-Type Terminal)

The rope end connections we offer include swaged balls made of brass, galvanized steel and stainless steel.

ball swaged
for cable ø mm A ø ± 0,3 Material Item No. old Item No. new
0,27 – 0,36 1,5 Stainless steel CS002715 KU000015
0,45 – 0,50 1,5 Stainless steel CS004515 KU000016
0,27 – 0,36 2,0 Brass CM002720 KU000001
0,45 – 0,60 2,0 Brass CM004520 KU000003
0,27 – 0,45 2,3 Brass CM002723 KU000002
0,45 – 0,60 2,3 Brass CM004523 KU000004
0,36 – 0,81 3,2 Brass CM008132 KU000006
1,00 3,2 Brass CM010032 KU000007
1,20 3,2 Brass CM012032 KU000009
0,63 – 1,00 4,0 Brass CM008040 KU000005
1,20 – 1,50 4,0 Brass CM017040 KU000012
0,63 – 1,00 4,8 Brass CM010048 KU000008
1,20 – 1,50 4,8 Brass CM016048 KU000011
1,20 – 1,50 6,0 Brass CM012060 KU000010
1,76 – 2,00 4,8 Brass CM022048 KU000013
1,76 – 2,00 6,0 Brass CM022060 KU000014
2,00 6,0 Galvanized steel CZ020060 KU000030
2,00 6,0 Stainless steel CS020060 KU000017
2,50 8,0 Galvanized steel CZ025080 KU000031
2,50 8,0 Stainless steel CS025080 KU000018
3,00 8,0 Galvanized steel CZ030080 KU000032
3,00 8,0 Stainless steel CS030080 KU000019
4,00 10,0 Galvanized steel CZ040010 KU000033
4,00 10,0 Stainless steel CS040010 KU000020

All measurements “after swaging”.
Please be aware that the minimum breaking load of the wire rope will be reduced once the end terminals have been swaged onto the rope.
Delivery of individual items is not possible.

Wire rope with eyelet swage fittings (D-Type Terminal)

Eyelets are made of galvanized steel and stainless steel.

Eyelet swaged
for cable ø mm A± 1,0 B± 0,3 mm C± 0,2 D± 1,0 mm E± 1,0 mm Material Item No. old Item No. new
0,36 – 1,00 6,6 3,6 1,1 3,3 14,7 Stainless steel DS036360 KA000001
0,36 – 1,00 6,6 4,2 1,1 3,3 14,7 Stainless steel DS036420 KA000002
0,36 – 1,00 9,5 5,6 1,1 5,0 17,0 Stainless steel DS036560 KA000003
0,36 – 1,00 9,5 6,5 1,1 5,0 17,0 Stainless steel DS036650 KA000004
1,20 – 2,00 10,7 3,6 1,5 8,1 25,4 Stainless steel DS120360 KA000005
1,20 – 2,00 10,7 4,8 1,5 8,1 25,4 Stainless steel DS120480 KA000006
1,20 – 2,00 10,7 5,6 1,5 8,1 25,4 Stainless steel DS120560 KA000007
1,20 – 2,00 10,7 6,6 1,5 8,1 25,4 Stainless steel DS120660 KA000008
1,20 – 2,00 10,7 6,6 1,5 8,1 25,4 Galvanized steel DZ120660 KA000013
2,00 – 2,50 19,0 9,6 2,3 12,0 30,2 Galvanized steel DZ200960 KA000015
2,00 – 2,50 19,0 12,7 2,3 12,0 30,2 Galvanized steel DZ200127 KA000014
2,00 – 2,50 19,0 9,6 2,3 12,0 30,2 Stainless steel DS200960 KA000010
2,00 – 2,50 19,0 12,7 2,3 12,0 30,2 Stainless steel DS200127 KA000009
3,00 21,6 9,6 3,2 15,2 49,3 Galvanized steel DZ300960 KA000017
3,00 21,6 12,7 3,2 15,2 49,3 Galvanized steel DZ300127 KA000016
3,00 21,6 9,6 3,2 15,2 49,3 Stainless steel DS300960 KA000012
3,00 21,6 12,7 3,2 15,2 49,3 Stainless steel DS300127 KA000011
4,00 – 5,00 25,4 9,6 4,8 16,0 60,5 Galvanized steel DZ400960 KA000024
4,00 – 5,00 25,4 12,7 4,8 16,0 60,5 Galvanized steel DZ400127 KA000023
4,00 – 5,00 25,4 9,6 4,8 16,0 60,5 Stainless steel DS400960 KA000020
4,00 – 5,00 25,4 12,7 4,8 16,0 60,5 Stainless steel DS400127 KA000019

All measurements “after swaging”.
Please be aware that the minimum breaking load of the wire rope will be reduced once the end terminals have been swaged onto the rope.
Delivery of individual items is not possible.
Other configurations on request.

Wire rope with threaded end swage fittings (E-Type Terminal)

Thread terminal are made of brass, galvanized steel and stainless steel.

Thread terminal swaged
for cable ø mm A B± 1,0 mm C± 2,0 SW± 0,3 mm Material Item No. old Item No. new
0,27 – 0,45 M3 20,0 28,0 2,3 Brass EM027320 GE000001
0,27 – 0,45 M4 12,0 18,0 1,6* Brass EM027412 GE000002
0,27 – 0,45 M4 30,0 40,0 2,3 Brass EM027430 GE000003
0,54 – 0,63 M4 20,0 30,0 2,3 Brass EM054420 GE000004
0,54 – 0,63 M4 35,0 45,0 2,3 Brass EM054435 GE000005
0,72 – 0,81 M5 25,0 40,0 2,8 Brass EM072525 GE000006
0,72 – 0,81 M5 40,0 55,0 2,8 Brass EM072540 GE000007
0,90 – 1,00 M5 30,0 45,0 3,2 Brass EM090530 GE000008
0,90 – 1,00 M5 50,0 65,0 3,2 Brass EM090550 GE000009
1,20 – 1,50 M6 30,0 42,0 4,0 Brass EM120630 GE000010
1,20 – 1,50 M6 50,0 65,0 4,0 Brass EM120650 GE000011
1,75 – 1,80 M8 30,0 45,0 5,0 Brass EM175830 GE000012
1,75 – 1,80 M8 50,0 65,0 5,0 Brass EM175850 GE000013
2,00 M6 30,0 47,0 4,3 Galvanized steel EZ200630 GE000028
2,00 M6 50,0 67,0 4,3 Galvanized steel EZ200650 GE000029
2,00 M6 30,0 47,0 4,3 Stainless steel ES200630 GE000014
2,00 M6 50,0 67,0 4,3 Stainless steel ES200650 GE000015
2,50 M6 30,0 50,0 4,3 Galvanized steel EZ250630 GE000030
2,50 M6 50,0 70,0 4,3 Galvanized steel EZ250650 GE000031
2,50 M6 30,0 50,0 4,3 Stainless steel ES250630 GE000016
2,50 M6 50,0 70,0 4,3 Stainless steel ES250650 GE000017
3,00 M8 30,0 53,0 6,0 Galvanized steel EZ300830 GE000032
3,00 M8 50,0 73,0 6,0 Galvanized steel EZ300850 GE000033
3,00 M8 30,0 53,0 6,0 Stainless steel ES300830 GE000018
3,00 M8 50,0 73,0 6,0 Stainless steel ES300850 GE000019
4,00 M8 40,0 70,0 7,0 Galvanized steel EZ400840 GE000034
4,00 M8 70,0 100,0 7,0 Galvanized steel EZ400870 GE000035
4,00 M8 40,0 70,0 7,0 Stainless steel ES400840 GE000020
4,00 M8 70,0 100,0 7,0 Stainless steel ES400870 GE000021
5,00 M10 40,0 75,0 8,7 Galvanized steel EZ500140 GE000036
5,00 M10 70,0 105,0 8,7 Galvanized steel EZ500170 GE000037
5,00 M10 40,0 75,0 8,7 Stainless steel ES500140 GE000022
5,00 M10 70,0 105,0 8,7 Stainless steel ES500170 GE000023
6,00 M12 40,0 80,0 10,7 Galvanized steel EZ600140 GE000038
6,00 M12 70,0 110,0 10,7 Galvanized steel EZ600170 GE000039
6,00 M12 40,0 80,0 10,7 Stainless steel ES600140 GE000024
6,00 M12 70,0 110,0 10,7 Stainless steel ES600170 GE000025
8,00 M16 40,0 90,0 14,5 Galvanized steel EZ800140 GE000040
8,00 M16 70,0 120,0 14,5 Galvanized steel EZ800170 GE000041
8,00 M16 40,0 90,0 14,5 Stainless steel ES800140 GE000026
8,00 M16 70,0 120,0 14,5 Stainless steel ES800170 GE000027

*square swaged
All measurements “after swaging”.
Please be aware that the minimum breaking load of the wire rope will be reduced once the end terminals have been swaged onto the rope.
Delivery of individual items is not possible.

Fork heads:

A ØB H8 mm C mm D mm E mm F B12 mm ØG mm ØH mm Item No. old Item No. new
M6 6 36 43 24 6 10 12 S 0402770 DI000015
M8 8 48 58 32 8 14 16 S 0402230 DI000014
M10 10 60 72 40 10 18 20 S 0404550 on request
M12 12 72 86 48 12 20 24 S 0406860 on request
M16 16 96 115 64 16 26 32 S 0406850 on request

Spring cup pin:

Suitable for fork head with Item No. A mm Item No. old Item No. new
S 0402770 bzw. DI000015 16,0 S 2506870 DI000142
S 0402230 bzw. DI000014 21,5 S 2502240 DI000173
S 0404550 26,0 S 2504560 on request
0406860 31,0 S 2506880 on request
S 0406850 39,0 S 2506890 on request

Wire rope with loop sleeve swage fittings

Our soft eye terminals for wire ropes with steel core (1) are made of tinned copper, aluminum or stainless steel.
Soft eye terminals for ropes with fiber core (1) are made of aluminum.
Thimbles (2) for soft eye terminals are made of stainless steel or galvanized steel.

Soft eye with thimble swaged
rope ø mm A± 0,3 mm B± 1,0 mm Material Item No. old Item No. new
0,27 – 0,50 SW 1,6 square 6,0 Tinned copper R0502720 KL000019
0,54 – 1,10 3,0 7,0 Aluminium T1005430 KL000020
0,54 – 1,10 3,2 7,5 Stainless steel P5E00010 KL000010
1,20 – 1,50 4,2 8,0 Aluminium T1512042 KL000021
1,20 – 1,50 4,4 7,0 Stainless steel P5E00015 KL000011
1,60 – 2,00 4,2 9,5 Aluminium T2016042 KL000022
1,60 – 2,00 4,6 10,5 Stainless steel P5E00020 KL000012
2,5 6,0 14,5 Aluminium P5000030 KL000002
2,5 5,6 11,0 Stainless steel P5E00025 KL000013
3,0 7,0 17,5 Aluminium P5000040 KL000003
3,0 6,5 12,0 Stainless steel P5E00030 KL000014
4,0 9,0 22,0 Aluminium P5000045 KL000004
4,0 8,6 15,5 Stainless steel P5E00040 KL000015
5,0 12,0 27,5 Aluminium P5000060 KL000006
5,0 11,0 21,6 Stainless steel P5E00050 KL000016
6,0 13,0 32,5 Aluminium P5000065 KL000007
6,0 14,0 25,5 Stainless steel P5E00060 KL000017
8,0 18,0 32,0 Aluminium P5000090 KL000009
8,0 18,0 33,5 Stainless steel P5E00080 KL000018

Please specify the eye size (length L and diameter Ø) with your order.
The length L is normally dimensioned with 12 times the rope diameter and the soft eye diameter Ø with half of the length L.

rope ø mm A± 0,3 mm B± 1,0 mm Material Item No. old Item No. new
1,5 4,2 8,0 Aluminium T1512042 KL000021
2,0 4,2 10,5 Aluminium T2016042 KL000022
2,5 5,0 13,0 Aluminium P5000025 KL000001
3,0 6,0 15,0 Aluminium P5000030 KL000002
4,0 8,0 20,5 Aluminium P5000040 KL000003
5,0 10,0 27,5 Aluminium P5000050 KL000005
6,0 12,0 31,0 Aluminium P5000060 KL000006
8,0 16,0 41,0 Aluminium P5000080 KL000008

Bitte geben Sie bei der Bestellung immer den Durchmesser Ø und die Länge L der Schlaufe in mm an.
Standardmäßig wird die Länge L mit dem 12-fachen Seildurchmesser und der Schlaufendurchmesser Ø mit der halben Länge L berechnet.
Alle angegebenen Maße im verpressten Zustand.
Bitte beachten Sie die Reduzierung der Seilbruchkraft durch die Aufpressung des Terminals.
Die Lieferung von unverpressten Teilen ist nicht möglich.

rope ø mm C± 1,0 mm D± 2,0 mm E*± 1,0 mm F*± 0,5 mm Material Item No. old Item No. new
0,45 – 1,20 11,5 5,0 3,0 7,5 Stainless steel KSS45120 KS000025
1,20 – 2,00 25,5 8,6 4,0 14,6 Stainless steel KSS12020 KS000026
2,5 31 12,0 5,7 21,0 Galvanized Steel KZA00025 KS000002
2,5 24 10,0 4,4 18,0 Stainless steel KSS00025 KS000019
3,0 32 12,0 5,7 22,0 Galvanized Steel KZA00030 KS000003
3,0 26 10,0 4,4 18,0 Stainless steel KSS00030 KS000019
4,0 35 14,0 7,9 25,0 Galvanized Steel KZA00040 KS000004
4,0 30 11,0 6,4 21,0 Stainless steel KSS00040 KS000020
5,0 40 16,0 9,5 30,5 Galvanized Steel KZA00050 KS000005
5,0 35 13,0 8,0 26,0 Stainless steel KSS00050 KS000021
6,0 45 18,0 9,2 35,5 Galvanized Steel KZA00060 KS000006
6,0 43 16,0 9,2 31,0 Stainless steel KSS00060 KS000022

*Size E = Thimble width
Please note: The dimensions A and B are equal to the dimensions of the ferrules on page 26. Standardwise we supply stainless steel ropes with thimbles and ferrules made out of stainless steel. Galvanized ropes are supplied with galvanized thimbles and ferrules made out of aluminium. If you would like thimbles and ferrules in other materials please specifiy this on your order. Exception: cable-Ø 0,45 – for which we only use copper ferrule KL000019.

Wire rope crimping tool and cable swage fittings

We offer you a range of steel cable swage fittings for loop ends and crimping tools.
All swage fittings are intended for use in conjunction with our manual crimping tool for prototyping or short term applications. We recommend testing all crimp connections made with our hand crimp tool before use.

loop sleeves
For Rope Ø mm Length after crimping ± 1 mm Material Item No. old Item No. new Matching crimping tool
0,36 – 0,45 7 Brass TM455865 KL000034 DI000126
0,54 – 0,63 7 Brass TM636865 KL000035 DI000126
0,54 – 0,90 8 galvanized copper TK721070 KL000032 DI000126
0,54 – 0,90 4 galvanized copper TK721035 KL000031 DI000126
1,00 – 1,40 11 galvanized copper TK121510 KL000023 DI000126
1,50 – 2,00 10,5 galvanized copper TK182010 KL000024 DI000126
2,50 12,5 galvanized copper TK250120 KL000025 DI000127
3,00 19,0 galvanized copper TK300190 KL000026 DI000127
4,00 22,0 galvanized copper TK400210 KL000027 DI000127
5,00 32,0 galvanized copper TK500340 KL000028 DI000127
rope ø mm sleeve shape length mm weight kg material Item No. old Item No. new
0,45 – 2,0 hexagon 220 0,4 hardened and tempered CGT00185 DI000126
1,20 – 5,0 round 500 2 high carbon steel CGT00188 DI000127

More products

Steel cables with swage fittings / cable ends

We manufacture customised steel cables with swage fittings / cable ends for a wide range of applications. Our micro wire ropes with swaged cable ends are used, for example in medical technology, robotics, mechanical engineering and other applications. We also offer die-cast cable ends for certain order quantities.

Wire rope with die-cast cable end