Customised steel wire rope assemblies, design and manufacture of wire rope assemblies to meet your exact requirements is our core competence.
Wire ropes are assembled into custom steel wire rope assemblies for mounting. Depending on the installation situation, different wire ropes end fittings are required such as eyelets, threaded ends or balls. In addition to the numerous standard end sleeves in stock, we also develop customised solutions that precisely meet your specifications and requirements. In our cable assembly department, wire rope ends are applied to our micro wire ropes by swaging or die-casting. Safe and automated processes ensure our high quality standards. Our cable assemblies are quick and easy to install. You save time and money.
Do you need technical support regarding of rope construction, rope diameter, material or wire rope end fittings / end terminations?
Benefit from our large standard portfolio of end fittings. The large number of standard end fittings and our high level of vertical integration means that we have solutions for a wide range of rope diameters and constructions. The large number of standard rope components allows a wide range of variations. We manufacture your custom steel wire rope assemblies from different rope types, wire rope fittings and other components.
We realise your wire rope assemblies, quickly and flexibly.
Thanks to our extensive range of standard terminals / wire rope ends and our large modular system for a wide variety of rope diameters, we are able to offer customised made wire rope cables assemblies.
Wire rope end fittings / metal rope ends for assembled wire ropes The requirements for assembled wire ropes are very diverse. Thanks to our wide range of products, we are able to manufacture wire rope end fittings / metal rope ends to suit any specific requirement.
Individual special solutions
Whether steel wire rope, stainless steel wire rope, tungsten wire rope, e-rope, cleaned ropes or ready-to-install sets, we will find the right solution.
Due to ever more compact and lighter applications, installation space is becoming ever smaller. The wide range of possible assemblies and application options for our pre-assembled ropes offer safe, flexible solutions. Even if you do not have standard applications, we can develop special rope end terminations to meet your exact requirements.
Advantages of the wire rope ends:
A ready-made rope with a soft eye on both sides is very flexible and can be easily adapted and used to existing applications by varying the bolt diameter and loop length.
The size of the soft eye with thimble is specified and can be aligned accordingly in the middle. The soft eye with thimble distributes the load on the wire rope over a larger area, thus reducing the surface pressure and thus the wear on the wire rope.
With the eyelet, uniform fixing points are possible due to the given contour. This allows them to be permanently installed in existing applications.
Assembled ropes with balls can be used in even less space. Possible applications can be realized here that require linear force absorption and automatic centering of the rope.
A thread has the great advantage that it can be adjusted. The length can vary depending on the thread type and thread size. The tolerance can be compensated accordingly between the built-in ropes. This can also tighten the rope.
The shank end stop is a good choice if you have an application with a predetermined bore.
Our research and development department develops the right solutions for you.
In the area of development, CAD and construction, our technicians and engineers work out customized solutions for the respective application in dialogue with the customer. The high demands our customers place on the assembled TechnoCables are the benchmark for us. During development, prototypes are also produced for special requirements using innovative rapid prototyping. The initial samples are put through their paces by us. As soon as the product meets all requirements, series production begins.
Customised wire ropes are ready-to-install wire rope assemblies fitted with defined end fittings, terminals or other wire rope connections. Depending on the application, the wire rope, diameter, material, length and end termination can be individually specified. At Carl Stahl Technocables, wire rope assemblies can be manufactured with pressed or moulded end fittings. Our strength lies in the development and manufacture of bespoke designs.
Yes. Wire ropes can be customised to suit the technical requirements of the application. Depending on the design, the wire rope construction, diameter, material, length and end fittings can be specified individually. Different wire rope connectors can also be combined at either end, depending on the application. For special requirements, customised terminals and steel cable connections can be developed and manufactured.
A wide range of wire rope connectors and end fittings is available for customised wire rope assemblies. These include cylindrical nipples, stepped nipples, balls, ball heads, cable terminals, threaded terminals, loops, eyes and thimbles. Depending on the design, the connections can be produced using pressed or moulded termination processes. Customised steel cable connectors and special terminals can also be developed for specific applications.
The right wire rope connector depends on several factors, including the wire rope construction, rope diameter, load, available installation space and type of connection required. Depending on the application, suitable solutions may include nipples, balls, threaded terminals, cable terminals, loops or thimbles. For applications with specific dimensional or technical requirements, customised wire rope connections can also be developed.
The following illustrations show how to measure ready-made ropes and crimped terminals correctly. Depending on the design and combination of end fittings, different measurement points and dimensions may apply.
Combinations of different crimped terminals are also possible. When placing your order, please specify the required length tolerance and the pre-tension force at which the assembled wire rope is to be tested. This ensures that the product can be manufactured and tested in accordance with the technical requirements.
Swaged terminals:
Die-cast terminals:
We customise your cable or cable assembly to meet your specific requirements. Various options are available depending on the application. Through our expert advice, we ensure that your cable assembly is optimally tailored to the specific application.
Customised designs and combinations of different components are also possible. If you are unsure which cable construction, diameter or end fitting is suitable for your application, we will be happy to advise you on your selection.
For the design and manufacture of a customised wire rope, the most important information includes the wire rope construction, material, diameter, length and required end fittings. Depending on the application, additional requirements such as load, movement, bending radius, environmental conditions, tolerances and installation dimensions may also be relevant. Technical drawings, samples or existing specifications can help define the required wire rope connections and steel cable termination.
A summary of the relevant requirements for optimal rope design can be found in the ‘Downloads’ section in the document:
